R2R SERIES ROLL TO ROLL COATING

roll to roll vacuum web coaters for production and R&D

R2R Series Roll to Roll

Powerful, elegant web coaters for today’s demanding applications

QUALITY | EFFICIENCY | FLEXIBILITY

ROLL TO ROLL VACUUM WEB COATING SYSTEMS:

PRODUCTION, PILOT, R&D

The Intellivation R2R Series roll to roll web coating systems feature substrate pretreatment, four to five configurable process zones, a temperature controlled coating drum and a state of the art control system.

Designed for roll to roll coating and roll to roll processing of flexible substrates including metal foils, polymer webs, textiles, flexible glass, and flexible ceramics, with coated widths up to 500mm.  The powerful yet intuitive control system includes data logging and recipe based processing.  A suite of optional in-situ metrology techniques provide for quality assurance of films and for rapid development cycles.

The compact design of the R2R series maximizes efficiency by delivering high throughput in a small footprint.  Cost of ownership is further reduced through excellent ease of access for operation and maintenance and reduced utility costs as a result of a proprietary coating roller design.

roll to roll equipment
Standard Features R2R-50 R2R-150 R2R-330 R2R-500
Coated width 50 mm 150 mm 330 mm 500 mm
Maximum web width 75 mm 250 mm 375 mm 600 mm
Configurable process zones 4 4 4 5
Optional Features R2R-50 R2R-150 R2R-330 R2R-500
Single rotary magnetron No Yes Yes Yes
Dual rotary magnetron No Yes Yes Yes

STANDARD FEATURES

• Four highly configurable process zones
• 12-375micron [1-15 mil] web thickness
• Line speed 0.1-10 m/min [0.33-33 ft/min] • Closed loop tension control utilizing load cells
• No roller contact on coated surface of the web

• Fully reversing drive system allows multi-pass coating
• Water cooled coating drum
• Sputter magnetrons & plasma power supplies
• PC based HMI and touch screen monitor

• Recipe based processing and data logging
• Auto pump and auto vent
• One button mode
• View ports in winding and process zones
• Dedicated roughing and foreline pumps

OPTIONAL FEATURES

• Plasma treatment source
• Mask/interleave takeoff before the coating drum
• Four tension zone web path
• Extended drum temperature: -20C to +250C
• RF power supply
• Pulsed DC power supply
• Meissner coil for water vapor pumping
• Dry vacuum pumps
• Evaporation
• CE Certification

IN-SITU MONITORING

available options include:

• X-ray fluorescence
• Optical spectroscopy
• Residual gas analyzer
• Electrical conductivity (contact or non-contact)
• Deposition rate monitoring
• Optical density monitoring

APPLICATIONS INCLUDE ROLL TO ROLL MANUFACTURING OF:

• Thin Film Electronics      • Organic Photovoltaic Modules      • OLEDS (Organic Light Emitting Diodes)     • Medical Sensors     • Materials Research        • Transparent Conductive Oxides     • Optical Coatings     • Flexible Electronic Circuits
• Barrier Coatings     • Antireflective Coatings     • Photovoltaics     • Security Coatings     • Holographic Coatings     • Defense

 …and many others

Truly Flexible Web Coating

Equipped with any combination of plasma treatment, sputter magnetrons, evaporation, PECVD, and other treatment or deposition equipment, the Intellivation R2R web coater can tackle the high tech applications commonly found today.

The standard sputter web coater model includes a plasma preatreatment source and three magnetron sputter sources, enabling multilayer deposition or high-throughput single layer coatings.  The advanced web handling system is fully reversible, further increasing the possibilities for multi-layer web coating.  Contact us today to learn what the R2R can do for you.

Intellivation R2R Tools
R2R330
web coating tool
roll to roll web coating tool

Roll to Roll Thin Film Vacuum Web Coating Tools | R2R Series

R&D | Pilot Production