R2R SERIES

roll to roll vacuum web coaters for R&D and pilot production

 

R2R Series

Powerful, elegant web coaters for today’s demanding applications

QUALITY | EFFICIENCY | FLEXIBILITY

Exclusively at Intellivation

ROLL TO ROLL VACUUM WEB COATING SYSTEMS:

R&D AND PILOT PRODUCTION

The Intellivation R2R web coating systems feature four configurable process zones, a temperature controlled coating drum and a state of the art control system.

Designed for flexible substrates including metal foils, polymer webs and even textiles with widths up to 500mm.  The powerful yet intuitive control system includes data logging and recipe based processing.  A suite of optional in-situ metrology techniques provide for quality films and rapid development cycles.

roll to roll equipment
Standard Features R2R-50 R2R-150 R2R-330 R2R-500
Coated width 50 mm 150 mm 330 mm 500 mm
Maximum web width 75 mm 250 mm 375 mm 600 mm
Configurable process zones 4 4 4 5
Optional Features R2R-50 R2R-150 R2R-330 R2R-500
Single rotary magnetron No Yes Yes Yes
Dual rotary magnetron No Yes Yes Yes

STANDARD FEATURES

• Four highly configurable process zones
• 12-375micron [1-15 mil] web thickness
• Line speed 0.1-10 m/min [0.33-33 ft/min] • Closed loop tension control utilizing load cells
• No roller contact on coated surface of the web

• Fully reversing drive system allows multi-pass coating
• Water cooled coating drum
• Sputter magnetron with DC power supply
• PC based HMI and touch screen monitor

• Recipe based processing and data logging
• Auto pump and auto vent
• View ports in winding zone and each process zone
• Dedicated roughing and foreline pumps

OPTIONAL FEATURES

• Plasma treatment ion source
• Mask/interleave takeoff on the coating drum
• Three tension zone web path
• Extended drum temperature: -20C to +250C
• RF power supply
• Pulsed DC power supply
• Meissner coil for water vapor pumping
• Dry vacuum pumps
• Evaporation
• Certification

IN-SITU MONITORING

available options include:

• X-ray fluorescence
• Optical spectroscopy
• Residual gas analyzer, 0-100AMU
• Electrical conductivity
• Deposition rate monitoring
• Optical density monitoring

APPLICATIONS INCLUDE

• Medical           • Materials Research        • Transparent Conductive Oxides         • Optical Coatings         • Flexible Circuits
• Barrier Coatings          • Antireflective Coatings          • Photovoltaics          • Security Coatings

 …and many others

Request more info

Truly Flexible Web Coating

Equipped with any combination of sputter magnetrons, plasma treatment, evaporation, and PECVD, the Intellivation R2R web coater can tackle the high tech applications commonly found today.

The standard sputter web coater model includes a plasma preatreatment source and three magnetron sputter sources, enabling multilayer deposition or high-throughput single layer coatings.  The advanced web handling system is fully reversible, further increasing the possibilities for multi-layer web coating.  Contact us today to learn what the R2R can do for you.

Intellivation R2R Tools
R2R330
web coating tool
roll to roll web coating tool

Roll to Roll Thin Film Vacuum Web Coating Tools | R2R Series

R&D | Pilot Production